對(duì)于用戶來(lái)說(shuō),提高模具的使用壽命可以大大降低沖壓成本。影響模具使用壽命的因素如下:
For users, improving the service life of the die can greatly reduce the stamping cost. The factors affecting the service life of the mold are as follows:
1、料類(lèi)型和厚度;
1. Material type and thickness;
2、是否選擇合理的模具間隙;
2. Whether to choose a reasonable die clearance;
3、模具的結(jié)構(gòu)形式;
3. Structural form of the mold;
4、沖壓時(shí)材料是否有良好的潤(rùn)滑;
4. Whether the material is well lubricated during stamping;
5、模具是否經(jīng)過(guò)特殊表面處理;
5. Whether the mold has undergone special surface treatment;
6、如鍍鈦、碳氮化鈦;
6. Such as titanium plating, titanium carbonitride;
7、上下炮塔對(duì)準(zhǔn);
7. Align the upper and lower turrets;
8、合理使用調(diào)整墊片;
8. Reasonable use of adjusting shims;
9、是否正確使用斜刃模具;
9. Whether the oblique blade die is used correctly;
10、機(jī)床模架是否磨損;
10. Whether the mold base of the machine tool is worn;
為了降低成本損耗,
濟(jì)南注塑加工廠家更傾向于采用使用壽命長(zhǎng)的注塑模具。一般來(lái)講,一個(gè)質(zhì)量合格的注塑模具的使用壽命為三十萬(wàn)次,每使用五萬(wàn)次需要做一次全套保養(yǎng),在該生產(chǎn)周期內(nèi)出現(xiàn)的其他故障,可以采用更換零部件的方式解決。但實(shí)際上,模具修復(fù)的工作遠(yuǎn)沒(méi)有這么簡(jiǎn)單,現(xiàn)實(shí)中的修模更頻繁和復(fù)雜。
In order to reduce costs and losses, Jinan injection molding manufacturers prefer to use injection molds with long service life. Generally speaking, the service life of a qualified injection mold is 300000 times, and a full set of maintenance needs to be done every 50000 times. Other faults occurring in the production cycle can be solved by replacing parts. But in fact, the work of mold repair is far from so simple. In reality, mold repair is more frequent and complex.
修模是模具生產(chǎn)的一部分,及時(shí)修模是保證模具生產(chǎn)的重要保障。適當(dāng)?shù)夭捎蒙厦娼榻B的方法,縮短修模周期,才能真正提高生產(chǎn)效益。這里也提醒大家,如果有模具上產(chǎn)需求的話,一定要找專(zhuān)業(yè)的模具廠家,比如我們公司,不管是在生產(chǎn)技術(shù)和售后服務(wù)方面都是非常好的,服務(wù)過(guò)無(wú)數(shù)的客戶,深得眾多客戶的青睞和認(rèn)可。更多相關(guān)內(nèi)容就來(lái)關(guān)注我們網(wǎng)站
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Mold repair is a part of mold production, and timely mold repair is an important guarantee to ensure mold production. Only by properly adopting the methods introduced above and shortening the mold repair cycle can we really improve the production efficiency. Here we also remind you that if there is a demand for mold production, you must find a professional mold manufacturer, such as our company, which is very good in terms of production technology and after-sales service. It has served countless customers and won the favor and recognition of many customers. Follow our website for more relevant content http://www.sdlqmj. OK.